Page 14 of Flow Control Valve News

Aerodynamic Noise in Control Valves

When gas or steam flows through a control valve, it generates noise, commonly referred to as "aerodynamic noise." Depending on the valve's size, flow rate, and the differential pressure across it, this noise can become loud enough to be irritating or even harmful to nearby workers. Understanding what causes aerodynamic noise and how to mitigate it is crucial for maintaining a safe and comfortable working environment.   Figure 1. Velocity and Pressure Profile Inside a Control Valve...

Jul 10, 2024

Determining Pressure Drop for Control Valve Sizing Calculations

The selection of pressure drop (Δp) for control valve sizing calculations is a critical aspect that is often misunderstood. It's essential to understand that Δp cannot be arbitrarily specified without considering the actual system in which the valve will be installed. Each component of the system, except for the control valve, has a fixed pressure loss at the required flow rate. This includes pipes, fittings, isolation valves, heat exchangers, and other process equipment. In contrast,...

Jul 10, 2024

Control Valve Flow Characteristics

Choosing the right valve involves considering its flow characteristic, which defines how valve opening affects flow capacity—a crucial factor alongside valve size selection. Control valves typically exhibit two characteristics: inherent, which is inherent to the valve design, and installed, influenced by its installation and piping system. Introduction The inherent characteristic of a valve is defined by the manufacturer based on tests conducted under controlled conditions where the pressure...

Jul 10, 2024

How to Select a Suitable Electric Globe Control Valve?

Choosing the correct electric globe control valve is essential to achieve effective and dependable control across diverse industrial uses. Globe valves excel in precise flow regulation, making them perfect for applications requiring accurate throttling. This guide will assist you in selecting the ideal electric globe control valve tailored to meet your specific requirements, ensuring optimal performance and reliability. Introduction Electric globe control valves play a crucial role in industries...

Jul 04, 2024

Managing Control Valve Maintenance: Repair or Replace?

Facilities often plan scheduled outages, turnarounds, or shutdowns to maintain and upgrade equipment like control valves. These periods are critical for conducting preventative maintenance (PM), during which control valves are carefully inspected and assessed for any potential issues or damage. Introduction The PM schedule typically includes regular evaluations of control valves, whether they exhibit issues or not, and prioritizes those deemed problematic for immediate attention. Shutdown durations...

Jul 02, 2024

What is Single Seated Control Valve?

Single-port/single-seated control valves are pivotal components in industrial processes, designed to ensure precise flow control and reliable shut-off across a wide range of applications. Engineered for heavy-duty service, these control valves boast a compact valve body featuring an S-shaped flow passage that minimizes pressure loss while optimizing flow capacity, rangeability, and flow characteristics. Supported by a robust top guide section, the valve plug exhibits exceptional vibration resistance,...

Jul 01, 2024

Full Port Ball Valves vs Standard Port

Questions about the differences between full port (or full bore) ball valves and standard ball valves are frequent in our discussions. This post aims to provide a thorough explanation. While full and standard ball valves appear similar, their internal differences significantly impact performance, pressure ratings, and ideal applications. Understanding these distinctions is crucial for selecting the optimal valve configuration to meet specific flow control requirements.        ...

Jun 28, 2024

Understanding Pneumatic Ball Control Valves

Pneumatic ball control valves play a crucial role in various industrial systems, utilizing a pneumatic actuator to manipulate a ball-shaped disc within the valve body. These valves are specifically designed to regulate fluid flow by rotating the ball to open, close, or modulate the flow passage. They come in different types, each suited to specific applications and conditions. This article explores the types, features, and advantages of pneumatic ball control valves, as well as their applications...

Jun 27, 2024

How do Electric Actuators Work?

Electric actuators play a pivotal role in modern automation, providing precise control and positioning in various applications. Understanding the types of electric actuators and their working principles is essential for anyone involved in industrial automation and process control. Types of Electric Actuators Electric actuators come in several types, each designed to meet specific application requirements: 1. Linear Actuators These actuators convert rotational motion into linear motion. They are...

Jun 26, 2024

What is a Control Valve?

What is a control valve? At its core, a control valve is a power-operated device used to regulate or manipulate the flow of fluids, including gas, oil, water, and steam. It is a critical component in various industrial processes, ensuring precise control over fluid flow and maintaining optimal operating conditions. Brief Overview Control valves are essential in control loops, serving as final control elements that receive commands from controllers and adjust fluid flow accordingly. Their ability...

Jun 26, 2024

What Is An Advantage Of A Butterfly Control Valve?

Butterfly control valves are highly versatile in various industrial applications, offering several key advantages that make them preferable in many scenarios. Here are the primary benefits of using butterfly control valves:                 Butterfly Control Valves   Versatility and Precision Butterfly control valves are known for their versatility across different cycles of operation. They respond quickly to control signals, making them ideal for applications...

Jun 24, 2024

Effective Solutions for Clearing a Jammed Electric Control Valve

Effective Solutions 1. Cleaning During initial system commissioning or after major repairs, welding slag, rust, and other debris can obstruct or jam the throttle, guide parts, and balance holes in the lower bonnet. These issues often lead to scratches on the valve core and guide surfaces, as well as indentations on the sealing surface, which are common causes of failures. In such cases, the valve must be disassembled for thorough cleaning to remove debris. If the sealing surface is damaged, it should...

Jun 19, 2024